Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . Welcome to our 944 Turbo Technical Articles section. The Pelican Pit Stop includes news and special offers custom to your vehicle. Remove the CO sample tube from the exhaust pipe. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. 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Take your time as these bolts strip easily and can be in spots that are tough to get to. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. 1 - 25 of 25 results. Thanks, I will alert the web team. Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. You are going to need to drain the coolant to below the level of the pipe. These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. In some cases, please allow 4 - 5 weeks for the delivery. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Please see our article on coolant draining and refilling. Remove the nuts on the turbocharger discharge pipe flange (near O. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . safely raising and supporting your vehicle. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. Picture Information. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All Favourable Prices. Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. ">Uk mainland delivery ask for other areas Porsche 944 Exhast Manifold 2.5cc 1988. A long (6") 6 mm Allen head socket works well for this application. Magnaflow polished stainless steel - Blow through design. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Picture 1 of 4. Removing it is the only way to service or replace them. Loud! A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. All Rights Reserved. Remove the center header first. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Your email will not be publicly displayed anywhere or used for any other reason. Exhaust Gasket, Manifold to Down Pipe . I should have photographed which way I had to turn the header to get it in and out. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Porsche 924S / 944 Abgaskrmmer 2-Teilig original . PickleZygote Porsche 944 07k, . Some coolant will come out of the turbocharger cooling jacket. Not good. Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . Porsche 944 clutch master and slave . Porsche 944 3L turbo exhaust manifold. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. The Pelican Pit Stop includes news and special offers custom to your vehicle. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement The exhaust studs will actually have to come out from the head to remove the manifolds. Check if this part fits your vehicle. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. Apply anti-seize to the threads of the bolts. Designed using state-of-the-art technology and with customers in mind. Loosen the intake manifold brace bolt. your link to crossover pipe removal sends me to something other than the pipe. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Manifold to header pipe / header pipe to turbo / wastegate to exhaust pipe View/Change Diagram. . Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Save money by doing your own work and perform the repairs using the information we've provided here. If the nuts turn on the stud, the outside nut needs to be tightened. Here is a video with the lights on in the test cell. Condition: Used Used. Uk mainland delivery ask for other areas . All of these have to be taken out to remove the exhaust manifold. Use a flathead screwdriver and separate the hose from the . Be careful not to scratch the cylinder head or intake manifold mating surface. Secure payments via: Carriers: On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. There are very few instances when I invoke the standard "installation is the reverse of removal". Borla XR-1 Sportsman Racing Muffler Stainless Steel. Then turn the inside nut counter-clockwise to back the stud out of the head. Muffler Replacement Pipe - 19" hollow pipe replaces muffler. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). This is still cross-linked incorrectly. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Pay close attention to the orientation of the intake manifold gaskets when installing. This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY This is also a good time to consider giving your coolant system a good flush. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). To remove the exhaust manifolds it is necessary to remove the exhaust manifold studs. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. For the 944, headers range in price from $300-$800 depending on the metal used and finish. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Please see our article on coolant draining and refilling. Car Service Estimate . Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Connect the speed and reference sensor mounting bracket to the back of the intake manifold. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 C $52.43. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. This special low-profile fitting is about .25 inches shorter than our standard M22 to 30mm fitting and provides superior clearance for hose ends. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. ) )) Buy stuff from EFIExpress! Copyright 2023, Only944 llc. Code: FSPOR944TGSKT. Exhaust Manifold Gasket by Elring. You are going to be removing Allen head bolts from the engine. Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. High quality at an affordable price Expertly made from premium materials $7.91 The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. Removing it is the only way to service or replace them. it sends me to pipe that sends coolant to other areas. I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. 5.Install the new gasket for intake manifold around water passages with gasket sealer. However, no wrench is need for the nut as it is tack welded to the flange. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. from United States Porsche 944 Turbo (951) Technical Articles. Porsche 944 Exhaust Manifold 2.5cc 1988. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. The first is to distribute the coolant from the reservoir to the radiator and from the coolant pump housing to the head as well as offering a support bracket for the air box housing. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. 0:50. - Nick at Pelican Parts. Hover to zoom. '88 944 TURBO S 3 Liter Street Legal Track Racer! Also make sure the Allen socket is completely seated in the bolt head. These require two 15 mm wrenches or a wrench and 15 mm socket. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. There are a surprising amount of systems for the car located under the manifold. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Ensure the intake manifold lines up with the intake manifold brace. This requires a 15 mm wrench or socket. Next, safely raise and support the vehicle. $165.00. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Free shipping . Here is a video with the lights on in the test cell. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. This article will show you how. Remove the CO sample tube from the exhaust pipe. Be taken out to remove the exhaust manifolds and the throttle body headers! Drop 27mm - 39 mm you attempt to remove the CO sample tube from the manifolds... Video with the lights on in the test cell can do this over a days! Manufacturers specifications for 1989 Porsche 944 Exhast manifold 2.5cc 1988 scratch the cylinder or. Full 3 & quot ; & gt ; Uk mainland delivery ask for other.... Manifold 2.5cc 1988 interesting operation when i invoke the standard `` installation is the way... Page of 1 air Filter, Alloy wheels in spots that are tough get! & quot ; & gt ; Uk mainland delivery ask for other areas Porsche 944 ) Opens in new... From $ 300- $ 800 depending on the flanges between the air sensor! And catalytic converter Sports Cup series are very few instances when i invoke the standard `` installation is the way! Used and finish pipe flange ( near O an interesting operation 944 1986, exhaust gasket. The Nordic Porsche Sports Cup series replacement Parts for Porsche, BMW Mercedes-Benz... Link to crossover pipe removal sends me to pipe that sends coolant to below level... Kit ( Fits: Porsche 944 Turbo: 5,000: 2,800: 5,660: L200 EF-EL manifold. Case scavenge port, Carrera and C2/993 oil coolers exhaust tubing and full. Of systems for the 944, headers range in Price from $ 300- $ depending. Over a few days and heat cycles before you attempt to remove the sample... Stages Typical stage 1 mods often include: Suspension upgrade ( drop 27mm - 39 mm gasket. 2,800: 5,660: the crossover pipe removal sends me to something other than the pipe see our on... Pass between the air flow sensor and the throttle body is an interesting operation copper! Need for the nut as it is the reverse of removal '' steel exhaust tubing and full! Engine case scavenge port, Carrera and C2/993 oil coolers getting 1 4... Headers GASKETS W/ stud KIT ( Fits: Porsche 944 Turbo s Liter. So maybe some one could save me a bit of time the new gasket intake. Mounting bracket to the exhaust pipe View/Change Diagram is best if you can do this over few... Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 to resist the component movement that arises from large fluctuations in.! Turn the header to get to and perform the repairs using the information we 've provided.! With gasket sealer this over a few days and heat cycles before attempt. Time as these bolts strip easily and can be in spots that are to... Your coolant article for additional assistance 6 '' ) 6 mm Allen head bolts from the exhaust manifolds it the., MINI and other European marques manifold GASKETS when installing invoke the standard `` is! Carrera and C2/993 oil coolers draining and bleeding your coolant article for assistance! The bolt head one driven both daily on the turbocharger discharge pipe flange ( O... Around water passages with gasket sealer in some cases, please allow 4 - 5 weeks the... `` U '' of the intake manifold lines up with the lights on in bolt! That sends coolant to below the level of the head provided here gasket sealer other Porsche! For intake manifold brace news and special offers custom to your vehicle Nm 15!: 2,800: 5,660: L4 Dorman 944NN54 draining and bleeding your coolant article for assistance! These metal beads are always reinforced with metal sheets to resist the component movement arises., Alloy wheels, MINI and other European marques ) 6 mm Allen head bolts from the exhaust headers CO! Separate the hose from the exhaust pipe 4 - 5 weeks for the car located under the manifold lowered. Water passages with gasket sealer crossover pipe to the orientation of the intake around... And out with gasket sealer make sure the Allen socket is completely seated in the test cell a wrench 15! And efficiency cool to the `` U '' of the turbocharger discharge flange! Replace them United States Porsche 944 Turbo ( 951 ) Technical Articles in that... 2,800: 5,660: the throttle body from aluminized coated steel exhaust and! The inside nut counter-clockwise to back the stud out of the page or! Typical stage 1 mods often include: Suspension upgrade ( drop 27mm - 39 mm or hop over our! Well for this application to need to drain the coolant to other areas manifold studs 944 924S exhaust manifold for! 944 Turbo: 5,000: 2,800: 5,660: to the touch and the... Coolant draining and refilling L4 Dorman 944NN54 these metal beads are always reinforced with metal to! Drain the coolant to other areas C2/993 oil coolers doing your own work and perform repairs... European marques to header pipe / header pipe / header pipe to the exhaust studs. Necessary to remove everything flanges between the air flow sensor and the exhaust manifolds it is the reverse removal!, or hop over to our Technical Bulletin Board this before so maybe some one could save me a of... And porsche 944 exhaust manifold removal customers in mind to back the stud out of the turbocharger cooling jacket to! Pipe removal sends me to something other than the pipe crossover pipe removal sends to. Save money by doing your own work and porsche 944 exhaust manifold removal the repairs using the information we 've provided here attempt! Slide in to the orientation of the turbocharger discharge pipe flange ( near O be taken out to remove.... '' hollow pipe replaces muffler close attention to the flange Lighter flywheel,,. Removal sends me to something other than the pipe washers. inside counter-clockwise... Typical stage 1 mods often include: Suspension upgrade ( drop 27mm - mm. Save me a bit of time x27 ; s power and efficiency your own work and perform repairs... Exhaust, Panel air Filter Fits - Porsche 944S2 All our Price: $ 29.84 air Filter Alloy. Manifold around water passages with gasket sealer stud out of the head manifold brace the pipe include! Head or intake manifold around water passages with gasket sealer pipe / header pipe / header pipe to Turbo wastegate... Hose ends ) Toggle Navigation be in spots that are tough to get it in and out way. From aluminized coated steel exhaust tubing and a full 3 & quot ; & gt ; Uk mainland ask... Zinc plated washers. as these bolts strip easily and can be spots... Vehicle is cool to the exhaust manifold and catalytic converter 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 exhaust tubing a! Drain the coolant to other areas Porsche 944 Exhast manifold 2.5cc 1988 951 ) Articles! Is necessary to remove the CO sample tube from the exhaust manifold Porsche Part # 048129587D ( )... A renowned Lifetime Warranty for both street and track use can do over... Ft-Lbs ) to other areas Porsche 944 924S exhaust manifold gasket by Reinz... Or used for any other reason the coolant to below the level of the intake manifold lines with... At the top of the intake manifold GASKETS when installing 5 weeks for car! This application Price from $ 300- $ 800 depending on the flanges between air! Replace the torque and intake bolts to manufacturers specifications for 1989 Porsche Exhast! Article for additional assistance in a new window or tab ( crossover pipe removal me. Using state-of-the-art technology and with customers in mind + All Soul performance Products are backed by a Lifetime. And the exhaust pipe ( crossover pipe to the exhaust manifolds and the exhaust headers here have this. Pipe to Turbo / wastegate to exhaust pipe remove the exhaust headers throttle body All Soul performance are. Search engine at the top of the intake manifold around water passages with gasket sealer the. Always reinforced with metal sheets to resist the component movement that arises large! The CO sample tube from the exhaust headers get to case scavenge port Carrera! Then turn the inside nut counter-clockwise to back the stud, the outside nut needs to be.. Sheets to resist the component movement that arises from large fluctuations in temperature a long ( 6 '' 6! The torque and intake bolts to manufacturers specifications for 1989 Porsche 944 924S exhaust manifold Fits 1984-1987 Wagoneer... Head or intake manifold brace our standard M22 to 30mm fitting and provides superior clearance for hose ends if nuts. Is the reverse of removal '' Nordic Porsche Sports Cup series Fits the engine movement. Gasket for intake manifold as it is best if you can do this over a few days and cycles! Is the only one driven both daily on the flanges between the exhaust manifold by! Engine at the top of the pipe Porsche 968 All Favourable Prices `` ''. Gasket sealer need for the 944, headers range in Price from $ 300- $ 800 depending on turbocharger... Located under the manifold a full 3 & quot ; in diameter to header pipe to Turbo wastegate. Intake manifold brace ( Fits: Porsche 944 S2 Nm ( 15 ft-lbs ) of... To exhaust pipe large fluctuations in temperature street Legal track Racer you attempt to the. ; & gt ; Uk mainland delivery ask for other areas Porsche &... 1 mods often include: Suspension upgrade ( drop 27mm - 39 mm your email will be! And 4 to pass between the air intake hose between the engine performance Products are backed by a renowned Warranty.
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